Tuesday, August 5, 2025

Operational Technology

 Operational Technology (OT) refers to hardware and software systems that detect or cause changes through direct monitoring and control of physical devices, processes, and events in industrial settings.

Key Features of Operational Technology

  • Real-time control of physical processes.

  • Direct interaction with machines, valves, pumps, and sensors.


  • Typically used in industrial environments (e.g., factories, power plants).

  • Includes systems like SCADA, PLC, and DCS.

Common Applications

SectorUse of OT
ManufacturingAutomated assembly lines, robotics
EnergyPower grid monitoring, turbine control
Water ManagementPump station automation, water treatment
Oil & GasPipeline monitoring, drilling operations
TransportationRailway signals, traffic control systems
OT vs. IT (Information Technology)
FeatureOTIT
FocusPhysical processesData and information
EnvironmentIndustrial (plants, factories)Corporate (offices, data centers)
PrioritySafety & uptimeData security & accessibility
Lifespan10–30 years3–5 years
Challenges in OT
  • Cybersecurity risks (OT systems were not originally built for internet connectivity).

  • Integration with IT (IT/OT convergence).

  • Legacy systems that are difficult to upgrade.

  • Downtime in OT can result in physical damage or safety issues.

Trends in OT

  • Industrial Internet of Things (IIoT)

  • Edge computing

  • Predictive maintenance using sensors

  • Digital twins for real-time simulation

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